• Overview
  • Professional Profiles
  • CPI News
  • Overview
  • Plant Optimisation
  • Project Design
  • Training
  • Environment
  • Assignments
  • Client List
  • Testimonials
  • Overview
  • Variability Calculator
  • Fuel Consumption Calculator
  • Remote Support Demo
  • Brochure
  • Product List
  • Newsletters
  • Published Papers
  • More Downloads...
  • Our Contact Details
  • Feedback Form
  • How to Find Us
 
  
 

To use the Variability Calculators below, please input your plant data (standard deviation) for each of the parameters and click 'Calculate'.

CEMENT:
  Parameter Standard Deviation (?)
  Blaine (cm2/g)  
  45 micron residue
  SO3
  EqNa2O
  C3S
  C3A
  Free Lime
  Loss on Ignition
     
CLINKER:
  Parameter Standard Deviation (?)
  EqNa2O  
  C3S
  C3A
  Free Lime
     
KILN FEED:
  Parameter Standard Deviation (?)
   
  Silica Modulus
  Alumina Modulus
  90 micron residue
  MgO
  EqNa2O
     
Back to Top
Standard Deviation
The standard deviation of each parameter should be calculated from at least 30 individual results, based on the same target for that parameter. Any change of target during the period when the data has been collected will lead to the standard deviation being skewed and the results will not be statistically representative. The samples themselves should be daily spot samples taken from the process.
Understanding your results
The result of the Variability Calculator for each material is a percentage score. A score of 100% would mean that the variability of all parameters is to the target levels expected by CPI to ensure optimum performance. A score of less than 100% indicates that there is a less than optimal variability in one or more of the parameters in the calculation. The score is calculated by comparing the target variability and then weighted dependent upon its overall impact on the process and product.
 
Results Colour Key
Your overall result/percentage, as well as each individual parameter is colour-coded based on the values you enter:
 
Green - your process is under control with respect to the CPI variability parameters
 
Orange - your process variability is average which may represent an opportunity for improvement
 
Red - your process variability is outside the targets set by CPI and improvement in this parameter will result in a productivity improvement
 
If you would like to talk to CPI about variability and process improvement services please Contact Us.
 
TOPICS IN INTERACTIVE
Overview
Variability Calculator
Fuel Consumption Calculator
Remote Support Demo
.
Copyright © 2010 Cement Performance International Ltd.